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Structural · 2025 · Houston, TX

Structural Steel Framework
For A Distribution Center

ArcForge welder joining beams on the distribution center steel framework

Overview

A 40,000-square-foot distribution center needed its full steel package — columns, beams, joist seats, and deck closures — welded, plumbed, and signed off in nine weeks. ArcForge put two crews on rotating shifts and finished four days early.

The Challenge

The erector fell behind before we mobilized, compressing our window by two weeks. Worse, the inspector required full weld logs on every moment connection — no log, no deck. We inherited a delayed site with zero tolerance for more delay.

Our Approach

We split the frame into color-coded zones, assigned a foreman per zone, and ran fit-up one shift ahead of welding so arcs never waited on steel. Each connection was logged with welder ID, rod, and photo the same day — the inspector signed floors without a single re-check.

Second crew welding frame connections as sparks fall on the job site
Welder working high on the finished structural steel frame at dusk

4 days

Ahead of schedule

0

Failed inspections

100%

Connections logged

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